Plastic Machinery

Manufacturing Powder Coatings Process of Manufacturing a Powder Coating Equipment

Dongsun Powder Processing Equipment Co., Ltd.
  • Type:Pipe Extruder
  • Plastic Processed:Polystyrene
  • Product Type:Granulating Extruder
  • Feeding Mode:One Feed
  • Assembly Structure:Integral Type Extruder
  • Screw:Twin-Screw

Base Info

  • Model NO.:Topsun
  • Engagement System:Full Intermeshing
  • Screw Channel Structure:Deep Screw
  • Exhaust:Exhaust
  • Automation:Automatic
  • Computerized:Computerized
  • Capacity:80-1800kg,H
  • Series:Tsx
  • Transport Package:Pallet,Case
  • Trademark:TOPSUN
  • Origin:Yantai, China
  • HS Code:8474
  • Production Capacity:5 PCS,Month

Description

Basic Info.

Model NO. Topsun Engagement System Full Intermeshing Screw Channel Structure Deep Screw Exhaust Exhaust Automation Automatic Computerized Computerized Capacity 80-1800kg/H Series Tsx Transport Package Pallet/Case Trademark TOPSUN Origin Yantai, China HS Code 8474 Production Capacity 5 PCS/Month

Product Description

 
 
Website: ytopsun.en.made-in-china.com,  ytopsun.en.made-in-china.com
 
High torque & High Speed Rotation Twin-Screw Extruder:

Manufacturing Powder Coatings Process of Manufacturing a Powder Coating Equipment
Manufacturing Powder Coatings Process of Manufacturing a Powder Coating Equipment
Manufacturing Powder Coatings Process of Manufacturing a Powder Coating EquipmentManufacturing Powder Coatings Process of Manufacturing a Powder Coating Equipment
1. Main Features:

*Easy to use and easy to clean

*Advanced heating and through-shaft cooling

*specific power and torque maximise output without wasting energy

*Torque limiter to protect the drive train

*Accurate and responsive temperature control over barrel

*Split design of barrel and liner inserts for easy cleaning and maintainence

*Top & Side feeding options

*Stainless cover for safety and appearance


2. Technical Parameters:
 
ModelCapacity (kg/h)Diameter (mm)Screw Length (mm)Screw Speed (r/min)Main Motor (kw)Feeder Motor (kw)Heating Power (kw)Overall Dimensions (mm)
TSX-4080-2604016D0-80011/15/18.50.5581850*700*1750
TSX-52150-4505216D0-80022/30/370.75102700*900*2200
TSX-65400-10006516D0-80045/55/751.1122900*1000*2400
TSX-75800-12007516D0-80075/901.5163100*1200*2500
TSX-851200-18008516D0-80090/1102.2203700*1500*2900


3. Company:

Dongsun is a leading manufacturer in China of Powder Coating Production Equipments, i.e. Mixers, Extruders, Cooling Belt and Air Classifier Mill. We inherit 30 years of experiences of this industry and have exported to nearly 30 countries and regions in the past 10 years, and win widely good reputations.

We passed CE certification approval and ATEX explosion resistant test, etc. international standards, we do know how to meet the diversified and customized made requests of our customers.

Our everlasting business philosophy: consistant quality, effective communication, responsible service.


1. Mixers: 

1.1 Automatic Container Mixer
Automatic container mixer is working with continuous material trolleys, the container fills the materials and lifted up and connected tightly with mixing head automatically. The mixing head tilts together with the containers, and then obtain the homogeneous mixing result, after finishing mixing as per setting time, and return to original position, the whole process will be controlled by PLC

Main Features:

Several detachable containers for circular operation
High efficiency
Adopting PLC to realize automation
Homogenized mixture
No curing granule
Convenient for cleaning and maintenance
Safe and reliable operation


Technical Data:
ModelVolume (L)Output (kg/tank)Mixing Motor (kw)Tilting Motor (kw)Crushing Motor (kw)Mixing Time (min)Control ModeOverall Dimensions (MM)
FHJ-151581.5  5-10PLC 750*480*950
FHJ-120120605.50.2 5-10PLC 1800*1800*1950
FHJ-150 150705.50.372.25-10PLC 2150*1100*2300 
FHJ-3003001501532.25-10PLC 2150*1100*2300 
FHJ-600 60030022445-10PLC 2650*1250*2700 
FHJ-1000100050030445-10PLC 2900*1550*3100 
FHJ-2000 20001000455.55.55-10PLC 3500*2350*3650 

1.2 High Speed Pre-Mixer:

Features:
High efficiency & easy operation
Easy color changing, safe cleaning
Combined mixing & crushing as one
Mixing time presetting, short & homogeneous
Excellent sealing, powder leaking free
Vertical or horizontal type as optional


Technical Data:
ModelVolume (L)Mixing Motor (kw)Crushing Motor (kw)Mixing Time (min)Overall Dimensions (mm)
GHJ-20200.550.373-5700*500*800
GHJ-10010031.53-51000*600*900
GHJ-2002005.533-51500*900*1400
GHJ-3003007.543-61800*900*1400
GHJ-500500155.54-61800*1300*1800
GHJ-80080018.57.54-61900*1300*2000
GHJ-10001000227.54-62300*1400*2000


1.3 Double Cone Mixer:

This twin-cone mixer is composed of a rotating container with two cones and two stirrers. This machine is applicable for powder coating, pharmaceutical, chemical, foodstuff, dyestuff, and other multi-compound materials. It has remarkable effect in mixing powders and particles with relatively good fluidity. Its barrel is made of stainless steel, which is polished both inside and outside, featuring beautiful appearance and easy operation.

Technical Data:
ModelVolume (L)Output (kg/tank)Rotating Motor (kw)Mixing Motor (kw)Mixing Time (min)Overall Dimensions (mm)
SXH-1003001501.51.50-301760*830*2030
SXH-2004002001.51.50-301830*830*2150
SXH-3006003002.21.50-301980*1000*2275
SXH-5001000500441-302630*1140*2620
SXH-1000200010005.55.50-303060*1440*2860
SXH-1500300015007.57.50-303700*2000*2970
SXH-2000400020008.58.50-303800*2500*3500


2. Twin-Screw Extruder

2.1 High torque & High Speed Rotation Twin-Screw Extruder:

Main Features:
*Full Gearbox from professional OEM maker, low noise, durable longevity
*High screw speed, high shearing, quick discharge
*Independent lube oil cooling system design
*Torque limiter to protect the drive train
*Suitable for reclaim powder, special powder production
*Split design of barrel and liner inserts for easy cleaning and maintainence

*Top & Side feeding options
*Other features same as conventional type extruder


Technical Parameters:
ModelCapacity (kg/h)Screw Diameter (mm)Screw Length (mm)Screw Speed (r/min)Main Motor (kw)Feeder Motor (kw)Heating Power (kw)Overall Dimensions (mm)
TSX-4080-2604016D0-80011/15/18.50.5581850*700*1750
TSX-52150-4505216D0-80022/30/370.75102700*900*2200
TSX-65400-10006516D0-80045/55/751.1122900*1000*2400
TSX-75800-12007516D0-80075/901.5163100*1200*2500
TSX-851200-18008516D0-80090/1102.2203700*1500*2900


2.2 Conventional Type Co-Rotation Parallel Twin Screw Extruder

Features:
*Strong shearing, easy cleaning
*Accurate auto temperature control, high cooling & heating exchange
*Hinged clamshell type barrel opening, segmented liners for easy replacing and cost saving
*Feeder easy assembly & disassembly, inner structure to avoid agglomeration
*Configurable screw applied for different powder formulas
*Screw and barrel adopt special materials like Cr12MoV, CPM, etc., high wearing resisting
*Quite gearbox with low noise dB level
*Torque limiter to protect the drive train
*Low energy consumption


Technical Parameters:
ModelCapacity (kg/h)Screw Diameter (mm)Screw LengthScrew Speed (r/min)Main Motor (kw)Feeder Motor (kw)Heating Power (kw)Overall Dimensions (mm)
SLJ-4080-2204016D0-50011/15/18.50.5541800*600*1700
SLJ-50150-3005016D0-50022/300.7582600*700*2000
SLJ-55300-4005516D0-50030/370.7582700*900*2300
SLJ-60400-6006016D0-500451.1122750*1000*2350
SLJ-75600-8007516D0-500551.5122900*1100*2400
SLJ-80800-12008016D0-50075/902.2203700*800*2800

2.3 Lab Type Extruder

Technical Parameters:
ModelCapacity (kg/h)Screw Diameter (mm)Screw LengthScrew Speed (r/min)Main Motor (kw)Feeder Motor (kw)Heating Power (kw)Overall Dimensions (mm)
TSX-200.2-102216D0-6002.2-40.121600*300*850
SLJ-301-303016D0-5003-5.50.183.21430*550*1300
SLJ-3240-803216D0-5007.5/110.253.21600*500*1500

3 Cooling Belt

3.1 Water Cooled Cooling Belt with Flakers:

Features:
Consistent quality imported steel belt
Bottom cooling water spraying system, installed heating and cooling device
Equipped with guide device to avoid deforming
Better cooling result, higher efficient productivity
Few maintenance and easy cleaning
Chips thickness and roller speed adjustable
Crusher with finger pin and teeth type
Minimized cross contamination, simple operation


Technical Parameters:
ModelRoller Dia. (mm)Belt Width (mm)Belt Length (mm)Drive Motor (kw)Capacity (kg/h)Cooling ModeOverall Dimensions (mm)
GDY-40622060040001.5200-400Cooled Water4000*750*1600
GDY-50832580050003400-500Cooled Water5000*900*1800
GDY-510325100050003500-700Cooled Water5000*1100*1900
GDY-610440100060004600-800Cooled Water6000*1100*1900
GDY-612440120060004700-900Cooled Water6000*1400*1900
GDY-712600100070005.5900-1200Cooled Water7000*1400*2000

3.2 Air Cooled Type Caterpillar Cooling Belt with Flaker:

Features:
Stainless steel made caterpillar, air cooling
Flake chips thickness and conveying speed adjustable
Reasonable design for cooling rollers inside, professional surface treatment to avoid water leaking and rust
Installed with simplified air conditioning device
Safe operation, like emergency button, clockwise and counter-clockwise rotation.


Technical Parameters:
ModelRoller Dia. (mm)Belt Width (mm)Belt Length (mm) Drive Motor (kw)Blower Motor (kw)Capacity (kg/h)Cooling ModeOverall Dimensions (mm)
JFY-204 160/16040020000.55200-40030-100Chilled Water&Air2000*450*900
JFY-406160/22060040000.75400-500100-220Chilled Water&Air4000*850*950
JFY-508180/32570050000.75500-700220-400Chilled Water&Air5000*1050*1200
JFY-510180/32580050001.1600-800400-500Chilled Water&Air5000*1150*1200
JFY-610180/32580060001.1700-900500-700Chilled Water&Air6000*1150*1200
JFY-710180/325100060001.5900-1200600-900Chilled Water&Air7000*1250*1450
JFY-812180/325100070002.2900-1200900-1200Chilled Water&Air8000*1650*1600

3.3 PU Type Air Cooled Cooling Belt

Features:
Adjustable thickness and roller speed
Air cooled to avoid cross contamination
Roller and crusher equipped with overload protection

High efficiencies
One piece PU belt to facilitate easy cleaning and maintenance
Compact design for limited space


Technical Parameters:
ModelRoll Dia. (mm)Band Width (mm)Band Length (mm)Motor Power (kw)Throughput (kg/h)Dimensions (mm)
PFY-10415640010001.1501000*870*1050
PFY-20622060020001.11502000*1150*1100
PFY-20844580020002.23002000*1100*1100
PFY-210445100020002.25002000*1300*1100
PFY-310622100030002.28002000*1300*1200


4 ACM (Air Classifier Mill) Grinding System

Features:

Safety in accordance with EU explosion resistant standard ATEX/PSR11
Low noise design (from mill to fan system)
Particle size distribution adjustable on request
Mill body temperature and air intake volume monitoring
Rotary sieve with unique design and durable for mesh wear issue
Whole grinding system designed for powder dust free
Finished powder products with more than 98 percent
High output, easy operation cleaning and maintenance


Technical Parameters:
ModelMill Motor kwRotor rpmClassifier MotorClassifier rpmFan kwAir cbm/hCapacity kg/hOverall dimensions mm
ACM-022.2120000.370-300033502-301430*550*1300
ACM-054110000.750-3000480030-802100*1000*2150
ACM-107.570001.50-3000112500100-2606200*1250*3200
ACM-151170001.50-3000153000200-3506500*1300*3300
ACM-201566002.20-3000223500300-4007500*1300*3600
ACM-3022550030-3000304500400-5507900*1500*3600
ACM-403046005.50-3000375500600-8008000*1700*3600
ACM-503740007.50-30004565001000-12009000*1900*3900
ACM-604535007.50-30005580001200-16009000*2000*4000


5. Company: 

Dongsun is a leading manufacturer in China of Powder Coating Production Equipments, i.e. Mixers, Extruders, Cooling Belt and Air Classifier Mill. We inherit 30 years of experiences in this industry and have exported to nearly 30 countries and regions in the past 10 years, and win widely good reputations.

We passed CE certification approval and ATEX explosion resistant test, etc. international standards; we do know how to meet the diversified and customized made requests of our customers.

Our everlasting business philosophy: consistent quality, effective communication, responsible service.

 
 
6. Why choosing us?
Our boss has worked in this industry for more than 13 years.
Our vice GM has worked in this industry for more than 20 years. 
Our technical manager has worked in this industry for more than 7 years. 
Our production manager has worked in this industry for more than 8 years. 
We have an excellent team. We are experienced, excellent, friendly and responsible, with a view to long term cooperation.

 

1.Any inquires will be replied in the first time.

2.High quality products, competitive price, fast lead time.

3.Our sales staff will be have a good communication with you ,let you fully understand the situation of our enterprises and products.

4.We will provide high quality overseas service ,our technical staff will be able to provide you with technical support ,for you personally to overseas assembly and test equipment.

5.Our customer service staff will put your feedback to the technical staff in the first time, timely solve your problem.

 
 
 
 


Manufacturing Powder Coatings Process of Manufacturing a Powder Coating EquipmentManufacturing Powder Coatings Process of Manufacturing a Powder Coating Equipment