Plastic Machinery

Milk Yogurt Shampoo Beverage HDPE PP Bottle Container Making Plastic Processing Automatic ...

Zhangjiagang Dawson Machine Co., Ltd.
  • Type:Extrusion Blow Molding Machine
  • Application:Bottles, Jars, Jerry Cans, Gallons, Containers
  • Station:Single Station or Double Station
  • Die Head:Single Head or Double Head
  • Max. Product Volume:5L
  • Auto-Deflashing:with Auto-Deflashing

Base Info

  • Model NO.:ABLB75II
  • Clamping System:Toggle Type Clamping System
  • Mould:One Cavity or Two Cavity
  • Suitable Material:HDPE, PP, PVC, PS, PETG, LDPE
  • Sutiable:0~5L Bottle
  • Weight:4.8t
  • Heating Power:4kw,H
  • Clamping Force:80kn
  • Template Distance:150~560mm
  • Max Mould Size:400X450mm
  • Certification:CE
  • Transport Package:Film Packing
  • Specification:ABLB75II
  • Trademark:DAWSON
  • Origin:Jiangsu Zhangjiagang
  • HS Code:8477301000
  • Production Capacity:450~480 PCS,H

Description

Overview Product Description

 

Product Parameters

 

Basic parametersSuitable materialPE.PP,PVC,PS,PETG,so onMax volume5L (Single head)Output capacity                 220~240 pcs/hSize3.8×2.3×2.5(M)Weight4.8TsystemSpecificationParametersNotePlasticizion system SummarizeHigh efficient low power consumption plasticizion system,transducer control,self-protect function when started at low temperatureReducerMaterial of Gear box body: HT200
Material of gear: ZG35CrMo
Material of bearing: 42CrMo
Heat treatment of Gear: QuenchingBrand: GuoTai
(The best Gearbox supplier in China)Screw∮75mm,L/D ratio 25/1,
Material: 38CrMoALA
 Nitriding heat-treatment
 Cooling by cooling FanCooling system availablePlasticization100Kg/HHDPEHeating Zone3-4 Aluminum HeaterAutomatic heatingHeating power4KW/H Extrusion MotorThree phase asynchronous motor (380V,50HZ) 30HPBrand: SiemensCooling Fan3-4zone        Automatic cooling 
 
Extrusion system SummarizeHigh-grade alloy steel, center feeding
Avaible to change to double die head or thriple die headsDie head numberSingle head for 5L / double head for 1LCenter distance of die heads130mm or 160mm for Double die head
75mm or 80mm for Four die headDie headMaterial of the die Head:38CrMoAlA+40Cr+45# Steel
Die head corn mirror degreeWe provide complete set die for each sample freeHeating3-4   Stainless steel heating cycle
With Plug type heater
High quality thermocouple for temperature checkingPlug type heater more easy and convinient for changing die headsHeating power3~5KW Clamping system           Automatic Lubricant system for clamping systemClamping force80KNTemplate distance150~560mmMax mould size400X450mmPlaten moving stroke520mmLubricationEquiped with automatic lubrication system 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Electric systemSummarizePLC+ touch screen(man-machine interface)standard extrusion blow molding machine controlling system(AUTO monitoring, fault-alarm, auto counting ,auxiliary function available)SIEMENS or MITSUBISHI PLC
System + TOUCH SCREENOperate interfaceTouch screen, automatic self-diagnose alarm system  Temperature controlAutomatic temperature control moduleSIEMENS OR MITSUBISHI MODULEElectrical partsSchneider electricals & Omron relay Electric protectionAmpere overload, electric short circuit self-protection function Parison controllerJAPAN MOOG 100 points parison controller + Moog servo Valve + stainless oil tank + oil pipes & fittings
(Optional : 10500 USD/ complete set if needed ) InvertorDELTA (TAIWAN) 380V50HZ
One for main screw + another for lever line screw Hydraulic systemSummarizeMultiple function hydraulic integrated block Proportional control, high efficient Oil pump motorThree phase asynchronous motor (380V,50HZ) 7.5kw Oil pumpImported double pump ValvesJAPAN YUKEN Hydraulic valves YUKEN Hydrulic valve
Precision control
More safe and easy to operate and maintenance
Also YUKEN series avoid any leakage problem both inner or outter, which makes the all operation reliable and safe.O-sealings 
High quality O-sealingsWe provide spare parts for each sealingsOil pipesDouble layer overpressure resistant System pressureLP 100 bar / HP 130 bar
   Threads of hydraulic block use of screw joint GE(ISO 1179) Cooling systemSeparate water cooling cycle, oil cooler cooling system
High quality Oil cooler Pneumatic systemSummarizeTaiwan AIRTAC pneumatic system Air pressure0.8Mpa Air displacement0.8M3/min Electromagnetic valveAIRTAC Cooling systemSummarizeSeparate cooling system of mould, barrel and oil system Cooling mediumWater Water flow80L/min Water pressure0.3-0.6MPa  Detailed Photos

 


High quality mould

 


Company ProfileCustomer Feedback 
 After Sales Service

 

Milk Yogurt Shampoo Beverage HDPE PP Bottle Container Making Plastic Processing Automatic Extrusion Blow Molding Machine

Milk Yogurt Shampoo Beverage HDPE PP Bottle Container Making Plastic Processing Automatic Extrusion Blow Molding Machine


 

FAQ

 

Q: Can we visit your factory?

Sure. We located in Zhangjiagang city which is very near Shanghai. For overseas customers, you can fly to Shanghai Pudong
International Airport. We can
pick you up in the Airport. (or Hongqiao International Airport. ) We also provide visit online by video.

Q: How can we get the exact price of plastic machine?

Contact us with the products size, shape, annual quantity and photo if possible. We can recommend our machine models with
quotation.

Q: Do you provide any spare parts with machine?

Yes, we offer all necessary spare parts before shipment.(contact us for packing list )

Q: How about your after-sale service ?

We offer manual instruction and engineer training before loading,after shipment we provide 24 HRS online support, video technical
support or field installation assist.

Q: What is the lead time?

For customized machine, it takes about 45-50 days after deposit. For stock machine, fast shipment. ( The actual production cycle will vary according to the degree of customization.)

Q: What is the warranty period for your machine ?

12 months warranty for components and technical support .

Q: Do you provide custom machines?

Most of our machines are customized. Our goal is efficiency and stable performance. We design the machines according to customers
products to meet customer' needs.

Q: How can we install the machine when it arrives?

We can send experienced technicians to customer's country for guiding the installation and commission the machine, also train the
customer's employees.

Q: What's DAWSON's advantage?

DAWSON provide customers with turnkey projects. Including plant design, plastic machine and mold installation, debugging, also we
can source the auxiliary equipments for customers. We can ship the full set of machines after testing in our factory. It will save
a lot of cost and time.

DAWSON will be your reliable friend in China, and we will always do our best to give you max support!

Milk Yogurt Shampoo Beverage HDPE PP Bottle Container Making Plastic Processing Automatic Extrusion Blow Molding Machine

 
Type of Blow Molding Machine

Extrusion blow molding
In Extrusion Blow Molding (EBM), plastic is melted and extruded into a hollow tube (a parison). This parison is then captured by closing it into a cooled metal mold. Air is then blown into the parison, inflating it into the shape of the hollow bottle, container or part. After the plastic has cooled sufficiently, the mold is opened and the part is ejected.

EBM processes may be either continuous (constant extrusion of the parison) or intermittent. Types of EBM equipment may be categorized as follows:
1. Continuous Extrusion Equipment
  • Rotary wheel blow molding systems
  • Shuttle machinery
2. Intermittent Extrusion Machinery
  • Reciprocating screw machinery
  • Accumulator head machinery
Examples of parts made by the EBM process include dairy containers, shampoo bottles, and hollow industrial parts such as drums.
Basic polymers, such as PP, HDPE, PVC and PET are increasingly being co-extruded with high barrier resins, such as EVOH or Nylon, to provide permeation resistance to water, oxygen, CO2 or other substances. In dairy applications, it is possible to extrude a black light-blocking layer in the center layer of containers, with opaque white resin used in the inner and outer layers.
Compared to injection molding, blow molding is a low pressure process, with typical blow air pressures of 25 to 150 psi. This low pressure process allows the production of economical low-force clamping stations, while parts can still be produced with surface finishes ranging from high gloss to textured. The resulting low stresses in the molded parts also help make the containers resistant to strain and environmental stress cracking.

Accumulator Head Machinery is used for the extrusion blow molding of large industrial hollow parts. Examples of parts produced on this machinery include drums, trash cans, automotive panels, playground equipment, and large containers, such as Jerry Cans, for liquid storage. Most parts produced on accumulator head machinery are single layer; however, specialized machinery is capable of producing parts with up to seven unique layers of plastic - these machines are used primarily to manufacture automotive gasoline tanks with barrier layers.
Plastic machines we provide ....

Extrusion Blow Molding Machine

Injection Blow Molding Machine

PET Blow Molding Machine

Injeciton Molding Machine

Injection Stretch Blow Molding Machine
Applictions ....

Chemicals : Pesticide bottles and industrial buckets, chemical buckets and other hollow blow-molded buckets.

Cosmetics&Pharmaceuticals : Vaccine bottles, medicine bottles, medical bed boards, cosmetic boxes, jars and vaseline bottles and other plastic machinery products used in cosmetic and medical fields.

House hold : Plastic empty blow-molded bottles, plastic containers, such as shower gel bottles, shampoo bottles, body lotion bottles, laundry detergent bottles, cleaning supplies bottles, hand sanitizer bottle, disinfectant bottle, alcohol disinfectant bottle etc. that are often used in daily life.

Indoor & outdoor :  Plastic products are widely used, such as plastic hollow flower pots, plastic watering cans, plastic pet houses, plastic cold storage boxes, plastic children's toys, plastic-bus chairs, plastic tables and chairs, plastic trash cans, plastic traffic cones, plastic life buoys, plastic floats , Plastic buoys, plastic mannequins, etc., plastic machinery products can be seen everywhere.

Food & Beverage :  The common applications of plastic products in the food and beverage industry are ketchup bottles, soy sauce bottles, honey bottles, mustard sauce bottles, milk bottles, yogurt bottles, juice bottles, alcohol bottle etc. Baby bottles are also common in plastic machinery in the beverage and food industry Applications.

Lubrication : The most common applications for hollow extrusion blow molding machines are lubricating oil barrels, 1L 2L lubricating oil bottles, 5L 10L cans, 10L 20L 25L to 30L lubricating oil Jerry can, and even 60L ~ 250L large barrels.

 Automotive : The application of plastic products also accounts for a large part of automobile parts, such as plastic parts in automobile engines, plastic automobile safety stalks, plastic door handles, plastic car lamp housings, etc.

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