• Model NO.：RT
• Computerized：Customized
• Certification：ISO9001:2008, CE
• Color：Could Be Customized
• After-Sale Service：Eers Available to Service Machinery Overseas
• Material of Recycling Machines：Stainless Steel
• Electric Grid：3p 220~440V 50 or 60Hz
• Transport Package：Wrap Film
• Specification：TSWL300~3000
• Trademark：RETECH
• Origin：China
• HS Code：8477800000
• Production Capacity：300~3000kg,H

Basic Info.

Model NO. RT Computerized Customized Certification ISO9001:2008, CE Color Could Be Customized After-Sale Service Eers Available to Service Machinery Overseas Material of Recycling Machines Stainless Steel Electric Grid 3p 220~440V 50 or 60Hz Transport Package Wrap Film Specification TSWL300~3000 Trademark RETECH Origin China HS Code 8477800000 Production Capacity 300~3000kg/H

Product Description

3000kg/h Plastic PP HDPE ABS PC Density Separation Color Sorting Material Separator Crushing Separating Recycling Line

Equipment introduction:
By this 3000kg/h Plastic PP HDPE ABS PC Density Separation Color Sorting Material Separator Crushing Separating Recycling Line,the different plastics could be crushed and the springs,ferrous and nonferrous could be removed, the sinking and floating plastics will be separated by water density. In the end of the plastic washing line,the flakes will be dry and clean. Here,different colors and similar materials will be re-sorting by color sorting system and material sorting equipment.

After getting separated,we need to put the different plastics into our PP PE flakes pelletizing machines to make granules.

The 3000kg/h Plastic PP HDPE ABS PC Density Separation Color Sorting Material Separator Crushing Separating Recycling Line is consisits of :

No	Name	Power
1	Belt conveyor	1.5kw-2.2kw
2	Plastic crusher	37kw-132kw
3	Belt conveyor with magenet	1.5kw-2.2kw
4	Sinking-Floating washing tank	1.5kw-2.2kw
5	Screw conveyor	2.2kw-5.5kw
6	Dewatering dryer machine	15kw-55kw
7	Label remover	11kw
8	Silo
9	Controlling panel

(Note:it is customized solutions according to your own demand.)

Below is the example for our American Customer:

1. Belt conveyer (1) Function: transporting the hand pumps into the crusher (2) Motor power:1.5kw (3) Width:600mm (4) Length of transportation: 5000mm (5) The material of belt is made of strengthen PVC (6) There are wheels at the bottom of conveyor for easy moving

2. TSWP-800 Crusher (1) Function: crush the material to be flakes (2) Motor power: 37KW (3) Crusher cover opening motor:0.37kw (4) Material of knife: SKD-11 (5) Qty of rotating blades: 6PCS (6) Qty of fixed blades: 4 PCS (7) Diameter of the hole of the mesh: Ф14mm

3. Belt conveyer (1) Function: transporting the crushed flakes to the next step and separating ferrous (2) Motor power:1.5kw (3) Equipped with magnetic roller at top to remove the ferrous, spring… (4) Width:600mm (5) Length of transportation: 4500mm (6) The material of belt is made of strengthen PVC (7) There are wheels at the bottom of conveyor for easy moving

4. Floating Separating Tank (1) Function: to separate the ferrous, nonferrous, and sinking materials (2) Washing paddle roller: 3PCS (3) Width: 1100mm (4) Working length: 3500mm (5) Power of paddle roller: 1.1kw (6) Diameter of screw: Ф200mm (taking out the sinking materials) (7) Power of screw: 2.2kw (8) The contact part with the material is made of stainless steel

5. Screw conveyer (1) Function: transporting the floating flakes into next step (2) Motor power of screw: 2.2kw (3) Diameter of screw: 200mm (4) Length of screw: 3300mm (5) The contact part with the material is made of stainless steel

6. Horizontal dewatering machine (1) Function: removing water by powerful centrifugal to ensure the flakes moisture ≤2%. (2) main motor power: 15kw (3) Rotating diameter: 400mm (4) Length: 1500mm (5) rotary speed of screw: 2000 rpm (6) Blades with resistance hardness treatment (7) The parts contacted with material is made of stainless steel

7. Silo  (1) Function: to collect and easily package the final flakes (2) Volume of silo: 1.5m³ (3) Material of silo: stainless steel (4) With whole sets supports for the silo

8. Electric Panel (1) Function: electric unit to controlling the whole line running and stop (2) contactor :Schneider (3) relay: Schneider (4) general switch: CHNT or DELIXI (5) circuit-breaker: CHNT or DELIXI

PP HDPE Material Die Face Pelletizing Recycling Line
Equipment list:

No	Name	Main Power
1	Dosing feeder	3kw
2	Double degassing extruder	132kw
3	Die face cutter	2.2kw
4	Dewatering machine	3kw
5	Blower conveying system	2.2kw-5.5kw
6	Silo
7	Controlling panel

Equipment parameters:

1. Dosing feeder (1) Stainless steel hopper (2) Motor power: 2.2kw, frequency controlling by inverter

2.Φ150 double-degassing extruder (1) 315 Gear Box: high torque, low noise, Hardened teeth grinding gear box with an external cooling circulatory (2) Screw/Barrel: 38CrMoA1A; tempering nitride treatment (3) Motor Power:132kw (4) Frequency control by inverter (5) Type of degassing: double vent, one natural, one vacuum (6) L/D:28:1 (7) Screw Diameter:150mm (8) Heating Section:9 zones (9) Thermostat Section:7 zones (10) Non-stop machine hydraulic swift screen changer: 3KW

3. Die face cutter (1) motor power: 2.2kw (2) frequency control (3) water pump power: 3kw

4. Vertical Dewatering machine (1) Motor power:4kw (2) Made of stainless steel

5. Air Blowing System (1) Motor Power:3kw

6. Silo (1) Volume:0.6m3 (2) Stainless Steel

7. Electric operating panel (1) The temperature controller: Omron (2) The contactor: Schneider (3) The inverter: TECO (4) Motor: SIMO

Regardless of what kind of plastics you process and what output qualities and production volumes you're striving for, RETECH Machinery will develop a recycling plant solution that is customized exactly to your requirements. With perfectly coordinated processing steps for shredding, separating and washing,we guarantee a smooth workflow that delivers a 100% clean and homogeneous output material.

We classify plastic recycling into following categories as per the materials of plastic:

1.POST-CONSUMER FILM / LDPE FILM + HDPE FILM

Post-consumer film is a kind of plastic waste, primarily packaging, which is the result of consumption by private and commercial end consumers. These kinds of waste films are often with heavily contaminated and must be pre-sorted before being washed and regranulated.The complex processes for cleaning to these films require highly efficient washing systems that work in several steps. The new recycling solution system developed by RETECH has become established as a core component of plastic recycling plants.
KEY Product: High Speed Friction Washer

2.POST-COMMERCIAL FILM / LDPE + LLDPE FILM

Post-industrial film refers in general to transparent plastic films with a high stretch content,which are recovered from supermarkets and other businesses scope. These soft plastic films are often contaminated with organic matter and paper labels, which must be removed and separated in a complex procedure. Drying thin stretch wrap poses a special challenge and is handled efficiently by a squeezing dryer from RETECH'sp squeezer Dryer.The goal is to produce a granulate for subsequent extrusion that is as transparent as possible and free of contaminants, with the same market quality as new material.
KEY Product: Squeezing Machine Dryer

3.HDPE BOTTLES

HDPE bottles are pre-sorted and compacted and usually handled as baled material by baler. The purity of these pre-sorted waste fractions varies significantly from one country or region to another. The washing system can be streamlined to accommodate the intended application of the reprocessed plastic. For example, by implementing RETECH's Hot-Wash-System, the output material is of such high quality that it can replace primary plastic - the prerequisite for a true circular economy.
Key Product: Hot Wash Tank

4.PP BOXES / PO HARD PLASTICS

These are plastics such as mono fractions and mixed plastics recovered from commercial waste or kerbside waste collection. The pre-shredders from RETECH's RS series are sturdy machines that are resistant to foreign objects and obstructions and reliably reduce the feed material to the defined grain size. The separation technology is of special importance to the washing process. Here the plastic with a density of > 1 g/cm³ is separated from the PO fractions using various different methods. Alongside its tried-and-tested sink-float method, our RETECH WASHTECH also offers hydrocyclone separation technology.
KEY PRODUCT:Sorting Separation Machine

5.PP BIG BAGS

One particular recycling challenge is posed by PP big bags, as they often contain unidentified foreign matter. Such abrasive residual matter as sand, glass or ceramics can increase wear and tear on the cutting unit. In order to guarantee uninterrupted operations with high throughput despite the additional stress on the machine, we offer special wear & spare part packages. This way, you can react quickly if a part needs changing and keep production downtime to a minimum.
PP big bag is full of strong power to cut especially on belt. Usually it needs a strong power shredder, RETECH new technology on crusher can be replance the original shredder.It is adapt to PP woven/PP big bag.
Key Product:Heavy Duty Crusher

6.AGRICULTURAL FILM ( LDPE / LLDPE )

LDPE Agricultural film refers to a wide range of foils from the agricultural sector, for example mulching films, agricultural stretch films (bale wrap film), silage foil and sheeting as well as greenhouse films. Particularly the heavily contaminated, thin mulching films and agricultural stretch films require extremely thorough washing and drying, which makes the recycling of these materials very difficult and complex. Here is where the technological know-how and experience of RETECH WASHTECH really pays off. We have supplied many clients from all over the world with machines for this application - tailored to sometimes highly specialised customer requirements.
Key Product:Floating Washing Tank


Order flowing process of PP washing line:

Customer requirements →Scheme designed →confirmed by customers →order fixed →manufacturing →trial running in our factory →confirmed by customers →shipped →engineer available overseas →whole life after sales services

Q&A about recycling machines:

1. What is the function of the PE PP film washing recycling machines?
The PE PP film washing recycling machinery is used to recycle and process the PE agriculture film, PE bags, shopping bags, beverage bags, PP woven bags, and some other soft material etc…
2. Where does it collect the waste material for the PE PP film washing recycling machines? 
The waste mater is gotten mainly from agriculture film, city rubbish and plant in bale package or separated. They are with much dirties, such as the earth, soil, sand, stone, glue, grass, oil, and some other dirties. 
But by our many years experience to manufacture the washing line, we can promise to wash the material clean enough to take the washed material into the extruder to make granules. We have our special design to guarantee this point. 
3. What are main parts of the PE PP film washing recycling machines?
The following is a standard structure of the PE PP film washing recycling machinery:
Belt conveyer--- crusher with water--- screw conveyer--- floating washer--- screw conveyer--- high speed friction washer--- high speed friction washer--- screw conveyer--- horizontal centrifugal dewatering machine (or squeezer)--- drying system 1--- transition hopper--- drying system 2--- storage silo--- operating panel 
The up is a standard structure of the line, we can adjust it to remove some parts or add some parts due to the situation of the material or customers' requirements.
4. What capacity of the PE PP film washing recycling machinery?
300-1000kg/h for single washing line
5. What power of the PE PP film washing recycling machines?
150kw~480kw
6. How much water does it need of the PE PP film washing recycling machines?
3~8T per hour 
7. How large space does it need for a PE PP film washing recycling machines?
100~400 square meters, the whole line could be installed by straight, "L" shape or "U" shape. We could design how to instal the machines due to the space of your factory. 
8. What is the condition of the final products from the PE PP film washing recycling machines? 
The size of final flakes will be 50~100mm, and final moisture level of film flakes will be lower than 5%. 
The PP PE flakes can be taken directly to the granulating/pelletizing line to make granules/pellets.
9. What is material of the PE PP film washing recycling machines?
The parts contacted with water are made of stainless steel SUS 304 or customized. 
10. What certifications do you have for the PE PP film washing recycling machines?
We have CE and ISO9001 certification for the entire PE PP film washing recycling machines. 
 
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